Flotation Cell Replacement

— Calculate how much you could decrease your operating cost.

Welcome to the Outotec flotation cell replacement value calculator! Please fill in the below fields with as much information as possible and see what are the possible benefits of a flotation cell replacement to your flotation process, both economically and environmentally.

Do you have any difficulties filling in the below calculator or would like to discuss in more detail the financial benefits with a flotation replacement from Outotec then do not hesitate to contact us .

Example operating parameters for: small, medium, large flotation circuits

Currency

{{calculator.currency.label}}

Currency

{{calculator.currency.label}} = 1 €

Process specifications

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Process specifications

dry t/h
%
%
%
Concentrate production
{{calculator.concentrateProduction() | formatNumberDecimal :0}}
t/a
%
t/m3
Slurry volume
{{calculator.calculateSlurryVolume() | formatNumberDecimal :0}}
m3/h

Operation

{{calculator.numOfTanksTC}} x {{calculator.tank.label}}

Operation

Your flotation circuit
Outotec solution
Flotation cell type
-
m3
Tank volume
{{calculator.tank.value.volume}}
-
m3
Number of tanks
-
Total active volume
{{calculator.activeVolume | formatNumberDecimal :0}}
m3
Calculated energy consumption/hour
{{calculator.totalEnergyConsumption | formatNumberDecimal :1}}
kW/h
Residence time/cell
{{calculator.residenceTime | formatNumberDecimal :1}}
min/cell
Total residence time
{{calculator.totalResidenceTime | formatNumberDecimal :1}}
min
Total active volume
{{calculator.activeVolumeTC | formatNumberDecimal :0}}
m3
Calculated energy consumption/hour
{{calculator.totalEnergyConsumptionTC | formatNumberDecimal :1}}
kW/h
Residence time/cell
{{calculator.residenceTimeTC | formatNumberDecimal :1}}
min/cell
Total residence time
{{calculator.totalResidenceTimeTC | formatNumberDecimal :1}}
min

Utilization

{{calculator.operationalDays}} days

Utilization

Utilization rate
{{calculator.utilizationRate()*100 | formatNumberDecimal :1}}
%

Prices & Costs

{{calculator.LMEInCurrency | formatNumberDecimal :0}} {{calculator.currency.label}}/t

Prices & Costs

Note: You have to choose metal from the "Process specifications" section before you can fill-in this section.
{{calculator.currency.label}}/t
%
{{calculator.currency.label}}/kWh
Calculated concentrate price
{{calculator.estimatedConcentratePrice() |currencyFilter :calculator.currencyRate | formatNumberDecimal :0 }}
{{calculator.currency.label}} / t

Value proposition

{{calculator.recoveryIncrease}}% recovery rise

Value proposition

%
%
Power consumption decrease / hour
{{ (calculator.totalEnergyConsumption - calculator.totalEnergyConsumptionTC ) | formatNumberDecimal :1}}
kW
Equipment pieces decrease
{{ (calculator.numOfTanks - calculator.numOfTanksTC) | formatNumberDecimal :0}}

Your flotation circuit

{{calculator.tankVolume | formatNumberDecimal :0}} m3
cells
x {{getIconMultiplier(calculator.numOfTanks, 60)}}

Outotec solution

{{calculator.tank.value.volume}} m3
TankCells
x {{getIconMultiplier(calculator.numOfTanksTC, 60)}}

Economic and Environmental benefits

{{calculator.customerTotalValue() | formatNumberDecimal :0}}
{{calculator.currency.label}} / annum
CO2e
{{-1 * calculator.customerDecreasedCOEmissions(3) | formatNumberDecimal :0}}
tons / annum
As is {{calculator.currency.label}} Upgrade Difference Value {{calculator.currency.label}}
Increased recovery {{calculator.customerIncreasedRecovery(1) | formatNumberDecimal :0}} {{calculator.currency.label}} {{calculator.customerIncreasedRecovery(2) | formatNumberDecimal :0}} {{calculator.currency.label}} {{calculator.customerIncreasedRecovery(3) | formatNumberDecimal :0}} t/a {{calculator.customerIncreasedRecovery(4) | formatNumberDecimal :0}} {{calculator.currency.label}}
Increased availability {{calculator.customerIncreasedAvailability(1) | formatNumberDecimal :1}} % {{calculator.customerIncreasedAvailability(2) | formatNumberDecimal :1}} % {{calculator.customerIncreasedAvailability(3) | formatNumberDecimal :0}} days {{calculator.customerIncreasedAvailability(4) | formatNumberDecimal :0}} {{calculator.currency.label}}
Decreased power cost {{calculator.customerDecreasedPowerCost(1) | formatNumberDecimal :0}} {{calculator.currency.label}} {{calculator.customerDecreasedPowerCost(2) | formatNumberDecimal :0}} {{calculator.currency.label}} {{calculator.customerDecreasedPowerCost(3) | formatNumberDecimal :0}} MWh/a {{calculator.customerDecreasedPowerCost(4) | formatNumberDecimal :0}} {{calculator.currency.label}}

{{calculator.customerDecreasedCOEmissions(3) | formatNumberDecimal :0}} tons of CO2e reduction equals to

x {{getIconMultiplier(calculator.customerCOEmissionEquals('cars'))}}
{{calculator.customerCOEmissionEquals('cars') | formatNumberDecimal :0}}
cars removed from the streets
x {{getIconMultiplier(calculator.customerCOEmissionEquals('trees'))}}
{{calculator.customerCOEmissionEquals('trees') | formatNumberDecimal :0}}
planted trees
x {{getIconMultiplier(calculator.customerCOEmissionEquals('planes'))}}
{{calculator.customerCOEmissionEquals('planes') | formatNumberDecimal :0}}
air miles

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All values and figures seen in the below value calculator are intended for information purposes only and cannot be taken as a guarantee or binding to Outotec in any way. Currency and market fluctuations will not be updated in real time; economic gain and environmental benefits are only to be seen as indicative to our clientele. The CO2e (i.e. global warming potential in kg of CO2 equivalents) savings are estimated with an LCA approach and based only on the decreased electricity consumption (i.e. decreased country-specific emissions of consumed electricity).